Otto is an AI. This page says so first.
A synthetic quality engineer here to do your work.
Connected but secure.
“I follow the platform’s workflows and show you exactly what I checked, and a human signs it.”
The 60-second pitch
Otto, in her own words.
A minute on what she does and how she works with your team. Sound is off until you press play.
What she actually does
Three things, done carefully.
Enter a characteristic once. It carries.
The process flow generates the PFMEA, the PFMEA generates the control plan, and special characteristics propagate across all three. 8D findings flow back into the living documents they came from. Every artifact carries full lineage: who generated it, from what source, on what revision.
All 18 PPAP elements, checked against each other.
Otto tracks every element of the submission and validates the documents against one another, so the gauge named in the MSA is the gauge named in the control plan, and the revision on the drawing is the revision on the warrant.
A human signs everything.
Otto prepares. She never approves, never signs, and never says a part is approved or a submission accepted. “Prepared by” is the only line she occupies, and she shows her work so the person signing can see exactly what was checked.
- 18
- PPAP elements tracked
- 10
- statistical tools
- 8
- AI document types
- 8D
- complete CAPA workflow
Demo
Watch Otto work.
Three steps, in the order they happen. She enters once, checks across, and hands the pen to a person.
Illustrative walkthrough of the workflow, not a screenshot.
Step 1
One entry, three documents.
A characteristic typed into a process flow row shows up in the PFMEA and the control plan, linked back to where it came from.
Build / Op 20 stampingProcess flow
OpCharacteristic10Blank, coil width20Stamping, hole dia 10.0 ±0.130Deburr, edge conditionPFMEA
OpFailure mode10Width out of tolerance20Hole dia 10.0 ±0.1 undersize30Burr remainingControl plan
OpControl10Width, tape, first piece20Hole dia 10.0 ±0.1, pin gauge30Visual, each lotLineage: Op 20 entered in the process flow, carried to PFMEA rev A and control plan rev A.
Step 2
All 18 elements, cross-checked.
For each PPAP element, Otto records what she compared it against. The column is what she checked, and the judgement stays with your team.
Package / PPAP elements# Element What Otto checked 1 Design records Drawing revision matches the change record 2 Authorized engineering change documents Change level carried to the warrant 3 Customer engineering approval Approval reference present where required 4 Design FMEA Failure modes align with the process FMEA 5 Process flow diagram Every operation appears in the PFMEA 6 Process FMEA Special characteristics carried from the flow 7 Control plan Controls match the PFMEA recommended actions 8 Measurement system analysis studies Gauges named here are the gauges in the control plan 9 Dimensional results Each drawing characteristic has a result 10 Material and performance test results Specs referenced match the design record 11 Initial process studies Characteristics studied match the control plan 12 Qualified laboratory documentation Lab scope covers the tests listed 13 Appearance approval report Included only where appearance applies 14 Sample production parts Sample quantity recorded 15 Master sample Retention location recorded 16 Checking aids Aids listed match the control plan 17 Customer-specific requirements Customer requirements cross-referenced 18 Part submission warrant Fields complete, left unsigned for a human Step 3
A person signs.
Otto fills in the preparation and stops there. The approval line is left for someone on your team, with her checks right beside it.
Package / Part submission warrantPrepared by
Otto (AI)
18 elements compared, checks listed above
Approved by
____________
a human on your team
Waitlist
Put your name on the list.
Leave an email and we will tell you when Otto is available. No account is created, nothing else is sent, and you can always reach a person at dan@qualityengineer.ai.
Otto is an AI. The platform she works in is live today at qualityengineer.ai.